Case Packer

Product Details:

Case packing solution designed with completely modular  mechanical and control system architecture
Various product handling systems possible depending on the speed and the product, with the choice of sequential (stop & go) or continuous technology
Compact and positive vertical case forming system
Sealing of top flaps (using glue or adhesive tape) with case squaring guaranteed

Advantages:
Case magazine at an ergonomic level of 900mm to facilitate reloading by the operator
Multi-case loading (from 1 to 4 most frequently) to reduce the loading speed and consequently limit hazards during the critical phases of product gripping, transfer and loading into the packaging
Precise and smooth product gripping: optional integration of the Gantry packer and Pick & Place arm, or any third party polyarticulated robot
Structure with completely independent subassemblies to facilitate machine operation and maintenance
Ergonomic Human/Machine Interface with an input menu per module

Performance:
Automation and control architecture developed in compliance with the 
Payload: from 20kg to 160kg (products and tooling)
Speed: up to 40 cases per minute depending on the product characteristics
2 versions available: small size range for cosmetic bottles and large size range for detergent bottles
Options: Remote maintenance kit, anticorrosion pack, automation of format changeovers, green packs to reduce air and power consumption

Top benefits:

• Case forming, loading and sealing on a single machine
• Fully accessible machine
• Increased mechanical performance
• Compact and ergonomic design at each station

Technical characteristics:

• Low case magazine positioned parallel to the product infeed, making the machine even more compact and ergonomic.
• Separate case extraction, forming and transfer modules to improve case quality and squaring.

Advantages

• Cantilever design of the case transfer mechanism for direct access into the machine at floor level.
• New generation of numerical axes for loading (support mast and case driving system) designed to reach higher speeds and guarantee smooth and controlled movements.
• Case outfeed optimized in order to reduce the machine footprint.
• Quick size changeovers.

Performance:

• Innovative design incorporating sliding safety guards.
• Payload: up to 55 kg with tooling depending on products and loading stroke.
• Speed: up to 30 cases per minute depending on the type of products and collations.
• Product and case size ranges available on request.

 

Product packing:

• Stocking of blanks in a flat magazine with chains, advancing mechanically with stabilizing guide.
• Extraction, positioning at the forming station and positive erection of the blank by a module made up of two arms fitted with suction cups with rotating and transfer movements (operations carried out alternately in concurrent operation time).
• Flap deflection and guiding of the batch of products into the case by a rotating loading funnel.
• Transfer of the batch into the case on 2 combined horizontal and vertical numerical axes.
• Folding and holding of inner flaps.
• Progressive folding of the longitudinal flaps during the transfer phase.